Foam welding allows us to join foam parts quickly and securely, creating strong, permanent bonds. Using techniques such as heat and hot-air welding, we produce clean and solid foam parts with no curing time, ensuring efficiency and precision in every project. This high-speed process is ideal for mass production, delivering consistent quality and uniform strength while minimizing material waste.
Fast welding of foam delivers clear advantages over traditional joining methods. The process speeds up production by removing the delays caused by adhesive application and curing, making it possible to achieve higher output in less time.
Welded seams are cleaner and more precise, which improves both the appearance and functionality of the finished part. Because the bond is created within the material itself, the joints are stronger and more reliable, even under stress or long-term use.
At K-TEG, we combine CNC machining, waterjet, knife, and saw cutting to deliver complete solutions for foam conversion and aluminum panel processing. This range of cutting technologies allows us to work with precision across different materials and thicknesses, ensuring reliable, reusable packaging components tailored to customer needs.
Our cutting capabilities cover the full spectrum of foam and panel processing. By combining CNC machining, waterjet, knife and saw cutting, K-TEG guarantees consistent tolerances, flexibility in design, and the ability to handle a wide variety of materials required in reusable packaging solutions.
For our customers, this versatility translates directly into better packaging performance and value. Aluminum, wooden panels and any other componets are cut to exact size provide strength and durability, while precision-shaped foam inserts ensure products are cushioned, protected, and easy to handle.
Our splitting and lamination capabilities allow us to prepare foam materials with precision and versatility. By adjusting thicknesses and bonding layers, we create foam solutions that are tailored to performance, protection, and durability in reusable packaging systems.
Foam splitting enables us to cut foam blocks into sheets of consistent thickness, ensuring the exact material profile required for each project. This precision is essential for producing custom foam inlays that fit perfectly within cases and packaging systems.
Lamination allows us to bond different foam layers together, combining varying densities, colors, or material properties in a single component. The result is versatile foam parts that offer the right balance of cushioning, rigidity, and durability.
Printing and laser engraving transform standard cases and foam into professional, functional, and durable solutions. Whether it’s branding a Peli™ or flight case, or engraving foam inserts for perfect organization, we ensure precision and quality in every detail. By adjusting thicknesses and bonding layers, we create foam solutions that are tailored to performance, protection, and durability in reusable packaging systems.
We offer high-quality printing and lasering directly on flight cases and Peli™ cases, delivering permanent, professional markings such as logos, labels, or technical information.
Custom-printed flight cases and Peli™ cases make reusable packaging easily identifiable while strengthening brand visibility. Laser-engraved foam inserts enhance organization, helping users instantly locate and replace equipment, reducing the risk of damage or loss.
Using advanced technology such as a portable 3D scanner, we capture even the most complex geometries and transform them into precise digital models ready for conversion. 3D scanning brings unmatched accuracy and flexibility to packaging design. By adjusting thicknesses and bonding layers, we create foam solutions that are tailored to performance, protection, and durability in reusable packaging systems.
This technology eliminates guesswork, reduces design cycles, and ensures that even irregular or complex shapes are replicated with exceptional accuracy.
With K-TEG’s scanning expertise, clients benefit from packaging solutions that are accurate, efficient, and ready for the most demanding applications.
Testing and certification are built into our packaging development process. We can validate every solution against the toughest defense, aerospace, and transport requirements to ensure reliable performance wherever it’s deployed. Our packaging systems are tested and certified in line with the most widely used standards in defense, aerospace, and logistics.
Certified packaging means confidence, efficiency, and global acceptance. This includes ATA 300 Category I and II for reusable cases, MIL-STD-810 for environmental resistance, DEF STAN 81-41 for military packaging, STANAG 4280 as the NATO agreement for reusable protective cases, and ISTA procedures for global transit testing
Meeting these internationally recognized standards also simplifies procurement and approval processes, giving clients peace of mind that their packaging is tested, trusted, and ready for worldwide deployment.
We enhance our packaging systems with sensor integration, giving customers the ability to monitor conditions during transport and storage. In partnership with a trusted technology provider, we deliver packaging solutions that combine physical protection with real-time intelligence. Our packaging systems are tested and certified in line with the most widely used standards in defense, aerospace, and logistics.
Through our collaboration with a specialized partner, we integrate advanced sensors into cases and packaging systems. These sensors can track parameters such as temperature, humidity, vibration, impact, and location, providing a digital layer of oversight in addition to physical protection.
Sensor integration provides transparency and peace of mind. Sensitive equipment can be monitored from dispatch to delivery, ensuring that any deviation from acceptable transport conditions is immediately recorded. This reduces risk, supports compliance in regulated industries, and improves accountability across the supply chain. In defense, aerospace, broadcast, and industrial markets, it means valuable assets are not only well protected but also fully traceable.
K-TEG also moves beyond physical packaging by enabling digital passport integration. In partnership with a trusted technology provider, we equip cases and reusable packaging with digital identification systems that carry essential data across their lifecycle.Our packaging systems are tested and certified in line with the most widely used standards in defense, aerospace, and logistics.
Combined with our precision foam conversion and durable case construction, this capability ensures that every packaging unit is not only functional but also digitally connected. By linking physical protection with secure digital data, we create smarter, traceable, and future-ready packaging systems.
By making packaging easier to reuse, refurbish, or recycle at end-of-life, this technology reduces environmental impact and strengthens reporting on sustainability metrics. In defense, aerospace, broadcast, and industrial sectors, it provides not only reliable asset tracking but also accountability for environmental performance. With K-TEG, clients gain packaging solutions that are protective, reusable, and designed for a responsible future.
Lithium-ion batteries are classified as dangerous goods and require packaging that complies with strict international regulations. At K-TEG, we design and certify battery packaging in line with UN 3480 and UN 3481 regulations covering standalone and equipment-integrated batteries.
For air transport, we ensure compliance with the IATA Dangerous Goods Regulations, while for road transport we follow ADR rules to guarantee safety and legal acceptance across Europe.
Our packaging solutions are validated for thermal resistance, vibration, impact, short-circuit prevention, and containment, mitigating risks throughout the logistics chain. By combining advanced foam conversion, durable panel construction, and certified testing, K-TEG delivers lithium battery packaging that is safe, compliant, and ready for global transport.
